Intelligent High Quality Multi-function 3 Phase 380V AC Electric Motor 22-630KW Online Soft Starter For Motor

Short Description:

Introducing our Intelligent High Quality Multi-function 3 Phase 380V AC Electric Motor 22-630KW Online Soft Starter For Motor, a cutting-edge solution designed to elevate the performance and efficiency of electric motors in a wide range of industrial applications. This innovative soft starter is equipped with intelligent features that ensure seamless and reliable motor operation, while also offering versatile functionality to meet diverse operational requirements.Boasting a power range of 22-630KW, this soft starter is engineered to effectively manage the startup process of three-phase electric motors, providing precise control and protection against voltage fluctuations and overload conditions. Its advanced online capabilities enable real-time monitoring and control of motor parameters, allowing for optimized performance and enhanced operational safety.One of the key highlights of this product is its multi-functionality, which includes soft start, soft stop, and motor protection features. By seamlessly integrating these functions, the soft starter minimizes mechanical stress on the motor during startup and shutdown, resulting in extended equipment lifespan and reduced maintenance costs. Additionally, its intelligent control algorithms optimize energy consumption and contribute to overall energy efficiency, making it an environmentally friendly choice for industrial motor operations.The high-quality construction and robust design ensure reliable and durable performance, even in demanding industrial environments. With comprehensive protection mechanisms in place, including phase loss, overvoltage, and undervoltage protection, this soft starter offers unparalleled safety and operational reliability.In conclusion, our Intelligent High Quality Multi-function 3 Phase 380V AC Electric Motor 22-630KW Online Soft Starter For Motor represents the pinnacle of motor control technology, delivering exceptional performance, versatility, and reliability. Whether it’s for pump systems, compressors, or conveyor belts, this soft starter is the ideal choice for optimizing motor operation and maximizing productivity in industrial settings.

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Chapter 1 Precautions before Use
1.Arrival Inspection
Check the nameplate to verify if the machine is the one ordered,if the product model and power specifications are
correct,and if the packaging is damaged.If there are any discrepancies,please contact the manufacturer or local
authorized distributor.
2.Operating Environment

item	Specifications
Standard	GB14048.6/IEC60947-2-2:2002
Three-phasepower supply	Voltage(AC)380V±15%(220V and 660V optional)
Frequency	50/60Hz
Applicable motor	Squirrel-cage three-phase asynchronous motor
Starting frequency	When the motor is fully loaded at startup,do not exceed 4 times per hour.It is recommended not to exceed 10 times per hour under no load or light load.
Protection leve	IP20
Shock resistance	Compliant IEC68-2-27:15g,11ms
Seismic capacity	Altitude below 3000 meters,vibration intensity below 0.5G
Operatingtemperature	Operating temperature:0 to+40C without derating (between+40C and 60℃,for every 1℃ increase,current decreases by2%)and below 60℃
Storage temperature	-25℃~70℃
Environmental humidity	93%without condensation or dripping,compliant with IEC68-2-3
Maximum workingaltitude	Derating not required within 1000 meters above sea level (above 1000 meters,current decreases by 5%for every additional 100 meters)
Cooling method	Natural cooling ai
Relative and vertica	Vertical installation,tilt angle range within±10℃

Chapter 2 Precautions before use
3.Installation Requirements
3.1 The soft starter should be instaled vertically. Do not instal it upside down. at an anale. or horizontallv, it should beinstalled with screws on a solid structure.
3.2 When the soft starter is running, it will generate heat. To ensure air circulation, it should be designed with a certainamount of space as shown in the diagram. Since the heat is emitted upwards, it should not be installed beneathheat-sensitive equipment.

Chapter 3 Unique Features of the Soft Starter
◆Wide screen design for abundant and more aesthetically pleasing information;

◆ Wide adaptation to power voltage range,suitable forAC250V-500V power grid voltage;

◆Real-time display of voltage and current calibration face (inaccurate current can easily lead to a series of problems, such as excessive starting time,overload protection inaccurately burning the motor,etc.);

◆The high or low voltage of the grid does not significantly affect the starting performance,avoiding difficult starting
when the voltage is low;

◆The use of pulse transformer to drive the thyristor,with low failure rate and high trigger torque,capable of handling heavy loads such as ball mills;

◆ Multiple start-up modes to meet the needs of various equipment;

◆Accurate fault localization,for example,phase loss fault can pinpoint the specific phase loss,facilitating on-site maintenance;

◆ Comprehensive protection functions,including pre-start input/output phase loss and thyristor short-circuit diagnosis,with the option to selectively disable all protections;

◆ Support for frequency synchronization suitable for generator power supply;

◆ Support for dual panels,with universally designed Ethernet interfaces;

◆ Three programmable relays for flexible adaptation to various on-site applications;

◆ Current control type(specifically designed for crusher and feeder linkage);

◆Thyristor short-circuit interlocking protection (requires matching excitation release and disconnection switch to ensure that the thyristor breakdown does not burn the motor);

◆ Featuring a power-on restart function,caution is advised due to safety considerations in its design;

◆ Equipped with time limit usage and release functions,effectively maintaining the interests of the seller;

◆ Records fault information for troubleshooting and maintenance by after-sales service personnel;

◆Records operating time for after-sales service maintenance;Cloud control development in progress for future technology;

Chapter 4:Diagrams of Primary and Secondary Wiring Principles and Main Circuit Schematic of Bypass soft starter

Chapter 5:External Shape and Installation Dimensions of Bypass soft starter

Model&specifications	Outline dimensions(mm)			Installation dimensions(mm			Weight(kg)
Model&specifications	W1	H1	D	W2	H2	d	Weight(kg)
22-75kW	145	280	160	120	240	M6	<3.5
90-220kW	260	490	215	230	390	M8	<20
250-350kW	300	530	215	265	425	M8	<25
400-450kW	340	570	215	305	470	M8	<30
500-630kW	410	670	250	345	550	M8	<40

Chapter 6:Diagrams of Primary and Secondary Wiring Principles and Main Circuit Schematic of Online soft starter

Chapter7:External Shape and Installation Dimensions of Online soft starter

Model&specifications	Outline dimensions(mm)			Installation dimensions(mm)			Weight(kg)
Model&specifications	W1	H1	D	W2	H2	d	Weight(kg)
22-75kW	155	310	200	85	280	M6	<5
90-115kW	230	370	250	150	330	M8	<15
132-160kW	360	425	250	260	390	M8	<20
185-220kW	360	425	250	320	430	M8	<25
250-400kW	415	500	275	370	510	M8	<30
450-630kW	700	650	330	560	660	M8	<50

Chapter 8:External Shape and Installation Dimensions of V type soft starter

Model &specifications	Outline dimensions(mm)			nstallation dimensions(mm)			Weight(kg)
Model &specifications	Wl	H1	D	W2	H2	d	Weight(kg)
22-75kW	144	283	190	128	261	M6	<5
90-115kW	215	380	240	162	355	M8	<15
160-250kW	255	410	240	162	385	M8	<20
320-400kW	415	535	265	323	500	M8	<30

Chapter 9:Chinese Menu Display and Parameter Operation Instructions

Chapter 10:Start-Up Setting

Function code	System name	Parameter range	Factarydefault value	Communication address	Parameter description
B00	Motor rated current	5～2000A	Mode determination	0	For initial use,it is essential to modify this parameter to the actual currentvalue on the motor nameplate,as motor protection is based on this value;otherwise,it may lead to protection failure and motor burning
B01	Starting mode	0.Voltage ramp 1.Current ramp	0	1
B02	Initialvoltage/current	Voltage mode (25～80%)Ue Current mode (25～80%)le	40%	2
B03	Ramp rate	0～120	10	3
B04	Current limit multiplier	100～500%le	350%	4
B05	Soft stop rate	0～60	0	5
B06	Jump voltage	50～100%Ue	80%	6
B07	Jump time	0～5S	0S	7
B08	Delay start time	0～600S	0S	8
B09	Grid frequency	0:50HZ 1:60HZ	0	9

Chapter 11:Protection Setting

Function code	System name	Parameter range	Factory default value	Communication address	Parameter description
C00	Overcurrent protection	80～500%	150%	14	Set to 80 to close overcurrent protection
C01	Overcurrent protection trip time	0～30S	2S	15
C02	Current imbalance threshold	10～100%	50%	16	Set to 100 to close current imbalance protection
C03	Current imbalance threshold trip time	0～30S	3S	17
C04	Underload protection	30～100%	100%	18	Set to 100 to close underload protection
C05	Underload protection trip time	0～30S	5S	19
C06	Motor overload level	10A,10,20,30,OFF	30	20
C07	Motor stall multiplier	5~10le	6	21	Set to 5 to close stalling protection
C08	Phase sequence detection	0.close 1.open	0	22
C09	Start-up timeout	5～120S	60S	23
C10	Overvoltage protection	100～150%	130%	24	Set to 100 to close overvoltage protection
C11	Undervoltage protection	40～100%	50%	25	Set to 100 to close undervoltage protection
C12	Over/undervoltage protection trip time	0～30S	S	26
C13	SCR short-circuit gain	5～20	5	27	For example,with a Current transformer ratio of 500/5,when any programmable relay selects the SCR short-circuit output and activates the protection,if no trigger occurs,and any phase exceeds 500*2%+5=15A,the protection will be riggered and a fault will be reported
C14	Phase loss delay	0～5S	3S	28
C15	Protection parameter reset		0	29	Input 10 is valig

Chapter Twelve Function Setting

Function code

System name

Parameter range

Factory

default value

Communication address

Parameter description

D00

Control Mode

0.Keyboard

1.Terminal 01

2.Keyboard Terminal 01 3.Terminal 11

4.Keyboard Terminal 11

Wiring Instructions (Terminal 01,One Normally Open and One Normally Closed)

Three-Wire System:X1-COM,red button switch

normally closed (stop),X2-COM,green button switch normally open (start)

Two-Wire System:X1 and X2 short

together-COM,closed to start,open to stop

when powered on,the point is closed and the

motor will start automatically.Suitable for float switch water supply control,use caution with

mechanical drives!

Wiring Instructions (Terminal 11,Two Normally Open):

Three-Wire System:X1-COM,red button

switch normally open(stop),X2-COM,green button switch normally open (start)

This function is suitable for use in situations

with significant vibration,where button

switches using normally open contacts will not automatically stop due to poor contact.This

function is suitable for water supply control using electric contact pressure gauges,without the need for intermediate wiring,simple and

reliable,reducing failure rates

Note:External control terminals are DC24V

active signals and may not accept other power sources.It is best to keep the maximum lead

length within 10 meters

D01

DC Output Mode

0,4～20mA

1.0～20mA

Chapter Thirteen Function Setting

Function code

System name

Parameter range

Factory

default value

Communication address

Parameter description

D02

Correspondence

0.0～le 2.0～3le 4.0～5le 6.0～2Ue

1.0～2le

3.0～4le

5.0～Ue

D03

DI Terminal

Function

0.Fault Reset

1.Momentary Stop

Protection

Fault reset:Dl-COM is normally open momentary operation resets the fault

Momentary stop function:Dl-COM is normally closed,generally used to interlock with an external protection switch normally closed contact.Opening that will result in

unconditional stopping and "momentary stop" will be highlighted on the LCD screen

D04

K1 Function

Programming

0-Start Closed

1-Run Closed

2-Soft Stop Closed

3-Full Closed

4-Fault Closed

5-Silicon Short Circuit

Closed

6-Start Open

7-Run Open

8-Soft Stop Open

g-Full Open

10-Fault Open

11-ilicon Short Circuit

Open

12-Feeder Function

13-Delay Closed

Feeder function,action value setting parameters C19-C22

Chapter Fourteen Function Setting

Function code	System name	Parameter range	Factory default value	Communication address	Parameter description
D05	K1 Programming Delay	0～60S	0S	38
D06	K2 Function Programming	Same as above	5	39
D07	K2 Programming Delay	0～60S	0S	40
D08	K3 Function Programming	Same as above	4	41
D09	K3 Programming Delay	0～60S	0S	42
D10	Communication Address	1-32	1	43
D11	Baud Rate	0-(4800),1-(9600),2-(19200)	1	44
D12	Communication Control	0-Close 1-Open	1	45
D13	User Password	0-9999	0	46	Universal password 123,0 to close
D14	Phase ACurrent Coefficient	100～500	一	47
D15	Phase B Current Coefficient	100～500	一	48
D16	Phase C Current Coefficient	100～500	一	49
D17	DC Coefficient	100～500	一	50
D18	Voltage Coefficient	100～500	一	51
D19	Current Closing Value	0～80%	30	52
D20	Current Closing Delay	0～10S	1S	53
D21	Current Opening Value	50～100%	80	54
D22	Current Opening Delay	0～10S	1S	55

Chapter Fifteen:Display Panel Operation Instructions and Opening Size Diagram
1.Keyboard Panel Operation Instructions and Opening Size Diagram
The keyboard panel has rich operational functions,such as running and stopping operations,data confirmation and modification, and various status confirmations.

Chapter Sixteen:D-Type Online Soft Starter
2.Functions of Keyboard Buttons

Button Name	Main Function
Setting Key-1	Press this button to enter the main menu;corresponding to the number pad
Up Key-2	Press this button to select relevant parameters;corresponding to the number pad 2
Confirm Key-3	After selecting the required parameters,press this button to save;corresponding to the number pad 3
Start Key-4	n standby mode,press this button to start the motor;corresponding to the number pad 4
Down Key-5	Press this button to select relevant parameters;corresponding to the number pad 5
Stop Key-6	Press this button to stop when in running status;press this button to reset in case of a fault;corresponding to the number pad 6

1.If a password is required,please use the corresponding number pad.2.Press the stop button to reset in case of a fault

3.Press the setting button to enter,then use the up and down keys to select the required parameters,and press the confirm button to save

Chapter Seventeen D-Type/V-Type 90-400KW
1.Terminal Wiring Instructions

ass ficalion	TerminalMarking	TerminalName	Function Description
Contact Output	01,02	Start to topwithout delay output (closed)	01,02 is for closing bypass contactor or operation indicator light after soft start completion FU -L1 凸 -
	03,04	When startingcommand ssued (closed)	03,04 is for programmable circuit breaker output,delay time set by code F4.Output function set by code FE,is normally open contact,closes when active.(Contact capacity AC250V/3A)
	05,06	When fault occurs(closed)	05 and 06 are programmable fault relay outputs.They are closed when the soft starter fails or oses power,and open when the power is connected.(Contact capacity:AC250V/3A)
Contact nput	07	Momentary stop input	Motor stops immediately when 07 and 10 are open (or connected in series to other protector's normally closed contact)
	08	Soft stop inpu	Motor executes deceleration soft stop when 08 and 10 are open (or stops on its own)
	09	Start inpu	Motor starts running when 09 and 10 are closed
	10	Commonterminal	Common terminal for contact input signals
Analog Output	11,12	Analog output	11,12 can measure current signal varying with the load,outputs 4-20mA,calibrated at 400% calculation formula:D=400/16(Ix-4).Where Ix is the measured current actual value (mA) D is the motor load current (%
RS-485	GNDAB External network port (contact the manufacturer for communication address)

Chapter Eighteen Display Panel Operation Instructions and Opening Size Diagram
1.Keyboard Panel Operation Instructions and Opening Size Diagram
The keyboard panel has rich operational functions,such as running and stopping operations,data confirmation and modification, and various status confirmations.

Chapter Nineteen V-Type Online Soft Starter
2.Functions of Keyboard Buttons

Button Name	Main Function
Menu Key-1	Press this button to enter the menu,corresponding to number pad 1
Back Key-2	Press this button to return,corresponding to number pad 2
Setting Key-3	Press this button to enter options,corresponding to number 3
Up Key-4	Press this button to select downward,corresponding to number 4
Confirm Key-5	Press this button to confirm and save,corresponding to number 5
Start Key-6	Press this button to start,corresponding to number 6
Down Key-7	Press this button to select downward,corresponding to number 7
Stop Key-8	Press this button to stop,corresponding to number 8

1.If a password is required,please use the corresponding number pad.2.Press the stop button to reset in case of a fault

3.Press the setting button to enter,then use the up and down keys to select the required parameters,and press the confirm button to save.

Chapter Twenty Control Board Terminal Definition

1.Terminal Wiring Instructions

V-Type 22-75KW

Classification	Terminal Symbo	Terminal Name	Function Description
Contact Input	1	Momentary stop input	Motor stops immediately when 1 and 4 are open (or connected in series to other protector's normally closed contact)
	2	Stop input	Motor executes deceleration soft stop when 2 and 4 are open (or stops on its own
	3	Start input	Motor starts running when 3 and 4 are closed
	4	Common terminal	Common terminal for contact input signals
Analog Output	4,5	Analog Outpu	4,5 can measure current signal varying with the load,outputs 4-20mA,calibrated at 400%
RS-485	6,7		AB External network port (contact the manufacturer for communication address
Contact Output	8,9	K2A\K2C	Programmable relay output

Chapter Twenty-One Fault Description
Fault Code	Fault Name	Fault Reason	Solution
01	Input phase loss	Phase loss during start-up or operation	Check if the three-phase power supply is reliable,adjust phase loss delay (C14)
02	Output phase loss	Load phase loss or thyristor breakdown	Check load wiring,see if thyristor is broken down
03	Overcurrent during operation	Sudden load increase excessive load fluctuation	Observe load condition,adjust overcurrent protection (C00),and adjust overcurrent time (C01) as appropriate
04	Current imbalance	Unbalance three-phase currents of equipment	Observe if motor start-up or operation is smooth,adjust current imbalance (C02),and adjust current imbalance time (C03)as appropriate
05	Power supply reverse	Phase sequence reverse	Adjust phase sequance or sat to not detect phase sequence
06	Parameter loss	Circuit board anomaly or poor supply quality	f parameter loss occurs despite being powered up again,please contact the manufacturer
07	Frequency abnormality	Soft startinput three-phass frequency exceeds the required range	Check the three-phase power supply input source frequency at the input terminal
08	Start-up timeout	Start-up time exceeds set time	Observe if motor start-up is smooth,adjust start parameter,especially current limit factor (C09)
09	Underload	Running current lower than set underload value	Observe load condition
10	Electronic thermal overload	Current duration exceeds set curve value	Check if motor overload level (C06)is reasonable,observe load start-up or operation condition
11	Overvoltage	Voltage higher than set value	Check power supply,observe if overvoltage (C10)is reasonable,adjust over/undervoltage time(C12)as appropriate
12	Undervoltage	Voltage lower than set value	Check power supply,observe if undervoltage (C11)is reasonable,adjust over/undervoltage ime(C12)as appropriate
13	Stall	Start-up current exceeds stall current	Check load,observe if motor stall factor (C07)is reasonable
14	Thyristor overheating	Heat sink overheating	Observe if start-up time is too long,in bypass type,observe if the contactor reliably closes after running.In online type,observe if the cooling fan operates properly.
15	Silicon short circuit	Main circuit anomaly	Shut off the incoming circuit breaker,and check if the thyristor is broken down
16	System anomaly	Soft start equipment anomaly	Contact the manufacturer immediately
07	External contro terminal anomaly	Normally closed or normally open wiring error	Please refer to the terminal application wiring diagram for corrections